EN1957 ASTM F1566 GB Test standard Integrated Mattress Test Machine

Product Model : SL-T07I

This machine is suitable for comprehensive mechanical testing of strong spring mattresses, ordinary spring mattresses, foam mattresses, and brown fiber elastic mattresses.

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Detailed description

Product Introduction

This machine is suitable for comprehensive mechanical testing of strong spring mattresses, ordinary spring mattresses, foam mattresses, and brown fiber elastic mattresses,it is a machine designed to simulate the constant rolling during human sleep.

Use a rolling loading module is placed horizontally on the specified loading position of the mattress, rolling at a certain frequency, and reciprocating loading the mattress to test the long-term repetitive rolling load of the mattress's ability to bear.

At the same time, it is equipped with tests including height measurement, soft hardness and rolling fatigue; it meets the requirements of national GB, EN, ASTM and other test standards.

Test Standard

ASTM F 1566, EN 1957

Mattress Durability Test Applications & Test Purpose

Mattress Durability Tester using a horizontal hexagonal wooden drum roll or cylinder to rolling back and forth on the mattress, simulate human motion to assess the durability of the mattress.

The Mattress Durability Tester has been manufactured to determine the durability of any type of mattress and box spring unit, regardless of the materials of construction, by simulating long-term use conditions.

It consists of a weighted roller which moves width ways across a test mattress to simulate body movement. The length of stroke to which the Roller moves is very easily adjusted, by sliding the stroke adjusters to left or right, to suit the relevant mattress under test. Unloading and loading of the Roller onto the test mattress is done easily via a motor driven lifting assembly.

Hardware features

1. The tester adopts a combination of thickened aluminum profile frame and steel, which is generous and stable as a whole; the base adopts a split design, which is more convenient for transportation and movement.

2.Using the brand cylinder, the thrust is stable; the cylinder drives the lifting structure, which is stable and reliable, and has a long service live.

3. The whole machine adopts modular design, which is convenient for combination and quick replacement; it meets more test standards.

4. High-quality imported materials are used for key moving parts to ensure durability and stability.

5.The fixture and rollers adopts movable installation, and the whole machine adopts open design, which is convenient for installation, debugging and machine transportation.

Technical Parameter

Capacity	2kN Sensor*1
Servo motor	0.4kW1、1.5kW1
Cylinder stroke	Stroke 500mm, Max thrust 1.39kN
Control mode	PLC and LCD Touch Screen Control System
Test Speed	10～20 times/min（EN 16±2 times/min，ASTM 20 times/min MAX）
Rolling stroke	Rolling 250mm left and right from the center	Total rolling distance from the center if 70% of the mattress , and the max is 965mm
Rolling drive	Servo motor with synchronous belt drive
Accuracy of detector	Displacement accuracy：±0.1mm； Loading accuracy ±0.1N(0.1-480N)
Roller(Optional)	EN Round Cylinder：140kg, Length 1000mm,Diameter 300mm, R20mm	ASTM Hexagonal barrel: 109kg, Length 36±3in(915±75mm)
Rolling fatigue test	EN Round Cylinder: 30000 cycles	ASTM Hexagonal barrel：100000 cycles
Max. mattress size	2200x2200x400mm（LWH）
Power Supply	220V,50HZ(Korean Standard)
Main Test Items	Rolling Fatigue Test, Hardness Test, Height Loss Test